Factory Setup
Raw Material Sourcing
We normally purchase all commodities from harvesting areas (known as APMCs/Mandis) across India. Our processing, cleaning unit, and warehouse are situated close to Mundra and Pipavav Ports. They are well connected by road, which facilitates faster delivery of goods to our warehouse from all parts of India. The goods delivered to our warehouse are stored under ideal conditions.
Raw Material Storage
Products are stored in a dry and ventilated in-house warehouse. Pest control is carried out at the required intervals. The warehouses have a natural ventilation system for the removal of heat and excess moisture from the products as they cure and reach moisture equilibrium.
Pre-Cleaning
Dust, stones, mud, sand, leaves, shrivelled and undeveloped pods, small in-shells, and any other foreign materials are removed from the related products in the cleaning section.
This process is used to clean all kinds of agricultural whole oilseeds and spice products, where goods are sold as per their count.
De-Stoner
A gravity de-stoner is used to separate related products from stones, mud, metal, glass, and other heavy impurities based on the different gravity of materials, i.e., impurities that are heavier than the product as well as light airborne impurities.
Gravity Separator
Relevant products are cleaned using a gravity separator, which separates impurities, shrivelled seeds, light seeds, pods, damaged seeds, etc. This operation ensures that only good-quality material proceeds further in the process.
This unit is used to separate light airborne particles and hollow or immature seeds, as well as to grade the material by size.
Sorting Operation
In this process, relevant products are graded by their colour to ensure a uniform appearance for added value. This operation results in the reduction of microbiological contamination and aflatoxin levels through the efficient removal of discoloured, diseased, and damaged seeds.
Uniform Grading
In this operation, seeds are graded as per the count specified by the buyer through a three-stage uniform grading process.
Metal Separation
A metal separator detects and separates any kind of metallic foreign material before packing the final product.
Pre Shipment Laboratory Analysis
We have tied up with the majority of reputed laboratories and inspection agencies for testing various parameters as per buyer requirements, such as pesticides, Salmonella, E. coli, aflatoxin, FFA, oil, purity, impurity, admixture, etc. For some of these parameters, we have our own in-house laboratory facilities and equipment for testing aflatoxin, moisture, purity, impurity, and admixture.
Packing
We offer packaging from 1 kg to 50 kg in food-grade PP, paper, or jute bags as per the specific importer’s labelling and marking requirements.
All packing requirements are fulfilled by our trained workers, who directly stuff the goods into containers at our factory premises under expert supervision and in a scientific manner. Thus, the chances of any sort of pilferage or weight shortage are minimized
Ethylene Oxide (ETO) Sterilization
We have an in-house facility for ETO sterilization, and the same is carried out as per the importing country’s norms and buyer requirements. To achieve these objectives, we are supported by a qualified team of quality controllers who closely supervise the entire process of processing, filling, weighing, and packing. The professionals ensure that the range of products supplied is of high quality and contains no added artificial flavours, chemicals, etc.
Some Factors That Have Helped Us In Becoming A Leader In Our Products
- Procuring good-quality raw materials.
- Processing based on tremendous experience.
- Superior packaging standards.
- Containerization of export cargo.
- Timely delivery of products to any corner of the world.
- Economical pricing.
- Customer-focused approach.
- Own in-house laboratory facilities and equipment for testing aflatoxin, moisture, purity, impurity, and admixture.
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